Induction Billet Heater
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Induction Billet Heating Systems for Forging

Induction Billet Heater

Induction heating is a process that is used to bond, harden or soften metals or other conductive materials. For many modern manufacturing processes, induction heating offers an attractive combination of speed, consistency, and control. The forging and forming process consists of a part that has been previously heated to a temperature at which its resistance to deformation is weak. Suitable for full heating or partial small length heating. On-line monitoring of heat exchanger. Control and monitoring systems are simple and easy for the operator to understand and operate the machine effectively and efficiently. Suitable for ferrous and non-ferrous metal, suitable for warm/hot forging applications. After heating the material, the forming operation is done on different types of machines like mechanical presses, hydraulic presses, hammers, ring rolling, etc.
Billet Feeding System

Materials used for forging are in the shape of a rounded bar, square billet. The process of forging and forming is common in the manufacture of many industrial sectors such as automobile, railway, aerospace, and forging.

Billet feeding system:

  • Chain conveyor with pinch roller
  • Pneumatic & hydraulic pusher
  • Vibratory bowl
  • Step feeder with bin tipper
  • Ramp loader
  • Stepper conveyer
  • Elevator type billet loader
  • Coil shuttle mechanism
  • Heavy-duty in-feed chain conveyor
  • Heavy-duty tractor drive system
  • Robotic handling system

Billet exit mechanism:

  • Chute assembly
  • Multiple chains type quick extractors
  • Accept-reject mechanism
  • Quick extractor
  • Two or three-way accept/reject system
  • Grabber assembly

Advantages

  • Labour savings through the high degree of automation.
  • Small space requirement.
  • Eco-friendly and emission-free.
  • High operational reliability and availability.
  • Maintenance-friendly design.
  • Single utility connection.
  • True temperature uniformity controller.
  • Epoxy insulated coil windings.
  • Multi-function energy meter.
  • Temperature feedback control.

Model # Induction Billet Heater
Billet size 16 mm to 400 mm (Round/Square)
Power rating 25-2000 kW
Frequency 300Hz - 30 KHz
Energy efficiency 95%
Input power factor 0.98 at any power level

Gallery

Induction Billet Heater
Induction Billet Heater

Testimonials

We convey our sincere thanks and our appreciation to M/ s Electrotherm family for the development, realization, testing, qualification and commissioning of 10 MW power supply system for our Plasma Wind Tunnel facility. We are extremely glad that M/ s Electrotherm has taken up this challenging task, when no such system was existing in the country. We wish, we should have many more such collaborative ventures in future with M/ s Electrotherm and contribute to ISRO's futuristic advanced R&D programmes.
Mr. P.A. Krishnamoorthy, VSSC-ISRO
Hereby we feel glad to have 4000 KW/ 10 Ton DTi Furnace set along with HSMC lX Caster. We have commissioned this equipments in our plant on 21st May 2018 & found performance which was committed by Electrotherm was achieved. Electrotherm's project execution was extraordinary & their process understanding & support was remarkable. Looking to the performance of other equipments of other makes running within our group, we have found performance of Electrotherm make DTi Furnace to be best.
Mr. Rakesh Patel-SWASTIK CONCAST

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